Insert Molding - Haofeng Mould

Unlock Complex Designs with Our Insert Molding services

Even the most intricate designs become reality with Haofeng state-of-the-art Insert Molding services.

Services for Insert Molding

Receive custom insert molding services for premium prototypes and parts as needed. Obtain online quotes at competitive rates and with quick turnaround times.

Bring your innovative ideas to life. Contact us today for a free quote!

Eliminate assembly:
Insert molded parts eliminate the need for assembly as they undergo a single manufacturing process.
Cost reduction:
By eliminating assembly, the insert molding process becomes more cost-effective compared to standard injection molding.
Enhanced part strength:
The integration of plastic and metal inserts enhances the durability and strength of parts in comparison to alternative injection molding techniques
Decreased size and weight:
Insert molded parts are lighter and smaller than their all-metal counterparts.

No Minimum Order Quantity
Eliminating the minimum order requirement facilitates the swift transition of plastic molded parts from design to production, meeting your on-demand molding manufacturing needs while reducing injection molding costs.
Enhanced Efficiency
Utilizing certified domestic factories and a robust supply chain system, we expedite the product development cycle and streamline the production of your injection molded parts with maximum speed.
Consistency and Superior Quality
Our certified factories, coupled with in-process inspections and dimensional verification post-production, ensure that custom molded parts maintain consistent quality, regardless of their complexity, with high precision.
Injection Molding Experts
Collaborate with our seasoned professionals, each boasting over a decade of experience in the injection molding industry, to efficiently navigate from prototyping to production.

Volume Pricing

Receive bulk insert molding quotes, enabling you to compare prices across various specifications, quantities, raw materials, and surface finishes, aiding you in selecting the solution that aligns best with your requirements and budget.

Tracking Orders in Real Time

Our online platform provides instant visibility into the insert molding manufacturing process, facilitating more efficient monitoring of operations and swift responses to adverse changes.

Comprehensive Order Management

Easily review, search, and oversee all your insert molding orders from a single platform. What's more, gain visibility into every stage of the production process and every facet of the manufacturing operation.

Fast Tooling
Receive prompt design feedback and validation with high-quality prototype tooling. Produce small batches of plastic molded parts with exceptional injection molding prototypes. We specialize in manufacturing prototype molds within days, enabling you to conduct functional tests and validate market interest quickly.
Manufacturing Tooling
We craft top-notch production molds tailored for high-volume plastic part manufacturing. Utilizing robust, long-lasting tool steel material, our manufacturing tooling is capable of producing hundreds of thousands of parts. We can adjust materials and construction methods to fit your specific needs.
On-Demand Production
insert molding parts offer great choices for customized and initial production runs. They allow for cost-effective testing of product quality before commencing full-scale production.

Tooling Materials

Before commencing the insert molding process for either low or high-volume production, a high-tolerance CNC machined tool is required. The most frequently utilized materials include:

ToolSteel: P20, H13, S7, NAK80, S136, S136H, 718, 718H, 738
Stainless Steel:
420, NAK80, S136, 316L, 316, 301, 303, 304
Aluminum: 6061, 5052, 7075

Plastic Materials

The plastic injection molding service offers a variety of materials with diverse properties such as impact strength, rigidity, thermal resistance, chemical resistance, and more.

ABS Nylon (PA) PC PVC
PU PMMA PP PEEK
PE HDPE PS POM

Additives & fibers

Off-the-shelf plastic materials might not meet the specific requirements for custom injection molding parts. In such instances, additives and fibers can be incorporated to enhance both aesthetic and functional properties, offering extra features for your injection molded parts.

UV absorbers Colorants
Flame
retardants Glass
Plasticizers fibers

Inserts

Inserts are introduced onto mold cores through either manual or automated processes. This leads to the plastic pellets undergoing plasticization once the mold halves are closed. The pieces are ejected from the
mold after the plastic has hardened, followed by the encapsulation of the inserts within the parts.

Frequently Asked Questions

1. What is the process for making an injection mold?

Our mold-making process includes six steps:
Step 1: Production Arrangement: Determine all requirements and organize the production schedule.
Step 2: DFM Report Analysis: Provide a free, detailed DFM report for further feasibility analysis.
Step 3: Mold Production: Start the mold production and offer a Tooling Schedule form so clients can monitor the process at any time.
Step 4: Free Sample Testing: Produce a free sample for testing to ensure the mold meets the required standards.
Step 5: Mass Production: Once the client confirms the samples are qualified, proceed with full-scale production.
Step 6: Mold Storage: After completing production and quality inspection, the mold is cleaned and properly stored for future use.
2. What are the typical tolerances for injection molded parts?

Tolerance is crucial, as incorrect specification and control can lead to assembly failure. HaoFeng adheres to the ISO 2068-c standard for injection molding tolerances unless a tighter tolerance is required
3. What is the minimum order quantity?

There is no minimum order quantity, but pricing becomes more competitive with larger quantities.
4. How long does it take to produce molded parts?

After you place an order, it takes about 35 days for mold designing and making, plus an additional 3-5 days for the production of molded parts.
5. What is the cost of your injection molding service?

Generally, we generate the quote after our platform has considered several factors, including component size, mold complexity, number of injection cavities, materials, and post-processing requirements.

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